Powertrain Product Engineer II - EV Systems

We work alongside the best and brightest to do incredibly cool things you wouldn't believe. At Roush, you're part of building the future. Are you someone that has a passion for providing innovated solutions to complex challenges? Do you want to work someplace where creativity and new ideas are encouraged? If so, then keep reading.
We fuse technology and engineering to provide product development solutions to customers in a diverse range of industries. Widely recognized for providing engineering, testing, prototype, and manufacturing services to the transportation industry, Roush also provides significant support to the aerospace, defense, and theme park industries. With over 2,400 employees in facilities throughout the United States, Europe, Asia, and South America, our unique combination of creativity and tenacity activates big ideas on a global stage.
Job Summary:
The Powertrain Product Engineer II – EV Systems role will primarily focus on design and release of electric powertrain hardware such as high voltage battery systems, electric motors and inverters, power electronics, electric accessories, high voltage junction boxes, harnesses and related components. The Powertrain Product Engineer II – EV Systems will be expected to be self-motivated and work mostly autonomously on project responsibilities requiring minimal day-to-day oversight. Periodic program leadership check-in, reprioritization, and supervision will occur to ensure activities remain on track and aligned with specific project objectives. This position will be located in Allen Park, MI.
As a Powertrain Product Engineer II – EV Systems, you will:

• Support HV system architecture layouts and hardware sizing activities
• Selection and packaging of electric powertrain hardware such as high voltage battery systems, electric motors and inverters, gearboxes, driveline, power electronics, and electric accessories
• Design and develop HV junction boxes comprised of busbars, contactors, fuses and relays
• HV wire harness design including component selection, and routing
• Apply relevant engineering analysis to create new component & subsystem designs to meet customer requirements
• Work with CAD resources to develop 3D models and 2D prints.
• Work with CAE resources to analytically evaluate and validate design proposals
• Develop & execute program-specific hardware test plans to validate function while maintaining relevant DVP&R documentation:
  
  • Process data
  • Document test results
  • Report on status both internally as well as externally to customer
• Interface and coordinate with suppliers to deliver both prototype parts and production solutions
• Support prototype and pre-production build events
• Support production launch for responsible components/systems
• Periodically report out progress and status to program leadership
• Identify when project challenges arise and seek out guidance when necessary

As a Powertrain Product Engineer II – EV Systems, you will need:

• Bachelor’s degree in mechanical engineering or related degree
• Minimum of 2 years of relevant engineering experience
• Basic knowledge of product development tasks and cadence from concept thru production
• High mechanical aptitude
• Excellent verbal, written, and interpersonal communication skills
• Basic understanding of all powertrain subsystems:
  •  IC engines
  • EV powertrain systems and components
  • Air Induction & Filtration
  • Exhaust & Aftertreatment Systems
  • Fuel Systems (gasoline, diesel, and alternative fuels such as CNG & LPG)
  • Powertrain Thermal Systems (engine cooling, battery thermal management, and HVAC)
• Ability to read and interpret technical prints and assembly instructions (including working knowledge of GD&T)
• Ability to work both independently and in team settings while possibly handling multiple assignments simultaneously
• Familiarity with dFMEA and DVP&R documents
• MS Word, Excel, and PowerPoint proficiency

A successful candidate may also have:

• Experience in xEV (electric, hybrid electric, fuel cell electric) architecture design, hardware sizing, high voltage electrical systems including high voltage battery systems
• Electrical hardware design or sizing and selection experience of components such as electric motors and inverters, high voltage battery systems, cables, busbars, fuses, contactors and relays
• Prior engineering experience in automotive, military, agricultural, or commercial truck industry with an Original Equipment Manufacturer (OEM) or Tier 1 supplier
• Ability to handle new, and sometimes unfamiliar technical assignments with minimal guidance
• Ability to apply critical thinking and problem-solving skills to unfamiliar challenges
• Strong understanding of prototype and production assembly & manufacturing processes as well as production fabrication and machining methodologies.
• Basic 3D CAD software capabilities to be able to generate initial basic design concepts/sketches
• Ability to convey complex technical information to a variety of audiences

Our full-time benefits include: medical, dental, vision, life insurance, earned sick time, STD, LTD, 401K, tuition reimbursement, paid vacation, paid holidays, and more.
If you share our passion for providing innovative solutions to complex challenges, we want you on our team.
Please visit our careers page and apply by clicking on this link: https://jobs.roush.com/us/en/
Visit our website: www.roush.com
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Roush is an EO employer – Veterans/Disabled and other protected categories
If you need a reasonable accommodation for our employment application process due to disability, please contact Roush Talent Acquisition at 734-779-7087.