Module Development Facility (MDF) Engineering

Posted 2 Days Ago
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Nashua, NH
Hybrid
62K-105K Annually
Entry level
Aerospace • Hardware • Information Technology • Security • Software • Cybersecurity • Defense
Where purpose connects.
The Role
The Process Engineer I will support production programs, identify process improvements, and ensure efficient manufacturing operations at the Module Development Facility. Responsibilities include driving defect reduction, root cause analysis, supporting the implementation of automation equipment, and engaging in continuous improvement initiatives to enhance production yield.
Summary Generated by Built In

Job Description
Our employees work on the world's most advanced electronics. At Electronic Systems, you'll be among the brightest minds, working on the aerospace and defense industry's most difficult problems. Drawing strength from our differences, we're innovating for the future. And you can, too. We put our customers first - exemplified by our missions: "We Protect Those Who Protect Us®" and "We Innovate For Those Who Move The World™." Sound like a team you want to be a part of? Come build your career with BAE Systems.
Are you looking for an opportunity to develop early MRL (0 - 5) technologies and products as a Process Engineer I? Then we invite you to work with us in a fast-paced manufacturing environment at the Module Development Facility (MDF). Here in the MDF, you will focus on backend wafer processing for semiconductor products and introducing new products to BAE Systems. In this role, the Process Engineer I will work closely with the Process Engineering Lead and Factory Manager to provide hands-on 1st shift factory support and drive continuous improvement efforts. This position requires problem solving, data driven analysis, and application of engineering principles to improve production flow.
In this Process Engineer position you will make impacts in the following ways;

  • Provides process engineering support on current production programs and supports overall manufacturing execution to meet cost, quality and delivery targets.
  • Proactively identifies process improvements, and engages with factory and program teams to implement process changes and continuous improvement initiatives for achieving operational excellence.
  • Day to day support of the production floor activities, driving defect reduction, root cause activities, and daily interaction with technicians and operators.
  • Analyze defect data to identify areas to improve yield and reduce defects.
  • Participates in, and documents customer corrective action requests using 8D problem solving methodology. Performs Preliminary Material Review/Material Review Board (PMR/MRB) for the disposition of discrepant material and determination of root cause/corrective action.
  • Defines and specifies the requirement for assembly tooling, fixtures and equipment to support current manufacturing operations and recommends changes for production ramp-ups.
  • Engage in continuous improvement initiatives.
  • Support PPV/FAI activities.
  • Supports the implementation of new automation assembly equipment including programming, process qualifications and supporting tooling design through the tooling group. Additional responsibilities include implementation of Total Production Maintenance (TPM) to minimize equipment down time and reduce process variation and the use of PFMEAs to identify process controls to prevent production problems.
  • Help maintain audit readiness for the factory
  • Partnering and collaborating with Manufacturing, Product Engineering, Quality, and Supply Chain to communicate strategies and requirements


Because of the need for consistent, in-person collaboration and/or the requirement to perform all work onsite due to the nature of this particular role, it will be performed full-time on site. This means work will be conducted on location at a BAE Systems facility 100% of the time.
Please note that pursuant to a government contract, this specific position requires US citizenship.
Required Education, Experience, & Skills

  • Bachelor's degree in mechanical engineering, physics, math, or closely related degree
  • Exhibit sound interpersonal skills involving interfacing, coordinating and negotiating with company personnel at all levels, customers and suppliers.
  • Effectively communicate status on technical aspects of manufacturing in program production meetings.
  • Ability to understand, analyze, and resolve complex technical problems.
  • Ability to work independently and be effective in a fast paced environment.
  • Communicate effectively both orally and in writing.
  • Must be proficient in Microsoft Word, Power Point and Excel.
  • Flexibility to work overtime and/or weekend as required to meet business objectives.


Preferred Education, Experience, & Skills

  • Previous experience writing or editing standard operator procedures
  • Understand basic equipment programming and troubleshooting methods
  • Previous design of experiment or statistical process monitoring work
  • Understanding of Monolithic Microwave Integrated Circuits (MMICS) processing and handling
  • Experience with handling small and fragile parts
  • Experience using microscopes, cameras, and other laboratory equipment

Prior work experience in LEAN manufacturing environment or training in LEAN principles a plus
Pay Information
Full-Time Salary Range: $61820 - $105050
Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.
Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.
About BAE Systems Electronic Systems
BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace and security company which delivers a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. Improving the future and protecting lives is an ambitious mission, but it's what we do at BAE Systems. Working here means using your passion and ingenuity where it counts - defending national security with breakthrough technology, superior products, and intelligence solutions. As you develop the latest technology and defend national security, you will continually hone your skills on a team-making a big impact on a global scale. At BAE Systems, you'll find a rewarding career that truly makes a difference. Electronic Systems (ES) is the global innovator behind BAE Systems' game-changing defense and commercial electronics. Exploiting every electron, we push the limits of what is possible, giving our customers the edge and our employees opportunities to change the world. Our products and capabilities can be found everywhere - from the depths of the ocean to the far reaches of space. At our core are more than 14,000 highly talented Electronic Systems employees with the brightest minds in the industry, we make an impact - for our customers and the communities we serve.
Our Commitment to Diversity, Equity, and Inclusion:
At BAE Systems, we work hard every day to nurture an inclusive culture where employees are valued and feel like they belong. We are conscious of the need for all employees to see themselves reflected at every level of the company and know that in order to unlock the full potential of our workforce, everyone must feel confident being their best, most sincere self and be equipped to thrive. We provide impactful professional development experiences to our employees and invest in social impact partnerships to uplift communities and drive purposeful change. Here you will find significant opportunities to do meaningful work in an environment intentionally designed to be one where you will learn, grow and belong.

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The Company
HQ: Falls Church, VA
40,000 Employees
Hybrid Workplace
Year Founded: 1999

What We Do

Improving the future and protecting lives is an ambitious mission, but it’s what we do. As a leading aerospace, defense, and security company, we work together to deliver a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services.

How we work, is rooted in purpose – a purpose to protect those who protect us, to unite our community of colleagues and customers, and to drive forward the growth and development of our exceptional team members. It's where purpose connects.

Why Work With Us

We believe your career should be filled with innovation and discovery. And that's exactly what you'll find at BAE Systems. As you work to develop the latest technology and defend national security, you will continually hone your skills and expand knowledge. On a sharp and collaborative team, you will be challenged – and supported – at every turn.

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