Mill Specialist Operator

28800 Ida St Valley Nebraska 68064-8016

Why Valmont
 

We’re Here to Move the World Forward.

Valmont impacts millions of people around the world every day, yet they might not realize the many ways. Our technology is helping feed the growing population, supplying the world with more reliable energy and access to renewables, enhancing connectivity in remote and urban locations to create a sustainable future and so much more. Simply put, Valmont is advancing agricultural productivity and reimagining vital infrastructure to make life better.

Join a Fortune 1000 company that respects hard work, honors diversity and invests in our employees as we focus on creating the world of tomorrow, today. We are the modern workforce. Are you ready to move the world forward? Apply now.

Start at $28+/hr PLUS $2/hr shift differential

Available Shifts: 3rd

Brief Summary

The Mill Specialist is a versatile role focused on keeping the tube mill running efficiently and producing high-quality products. This position requires adaptability and a broad knowledge of all roles in the department, as you may need to step in to cover various positions when others are unavailable. Additionally, the Mill Specialist supports the team by assisting with equipment upkeep, training newer employees, and responding to needs across the mill. It's a dynamic and hands-on position where no two days are the same, requiring strong problem-solving skills and a commitment to teamwork.

Essential Functions:

· Operate one of three continuous running steel tube mills, producing tubing in a variety of different sizes, shapes, and gauges.

· Ensure the production of quality tubing at efficient speeds, including tubing for agricultural, mechanical, structural, and exhaust stack applications.

· Inspect and identify substandard products caused by issues such as poor steel, welds, or forms to prevent customer service problems.

· Select and install proper weld rolls, fin passes, impeders, scarfers, and any other tooling required to produce superior tubing.

· Adjust guide rolls, side rolls, forming rolls, driver rolls, and weld head rolls for consistent, high-quality output.

· Fine-tune mill setups after changeovers and identify the correct fin pass required for precise tube formation.

· Operate various tools and equipment including overhead cranes, 20,000 lb. CY forklift, uncoiler, coil car, looper, tube mills, welders, cutting torches, plasma cutter, grinders, tape measures, micrometers, OD and PI tape, Metco zinc spraying guns (including gas/oxygen), dial indicators, dial calipers and radius gauges, seam annealer unit and non-destructive test equipment.

· Set up and operate multiple flying cutoff systems to minimize burrs, scarf, and material waste while maximizing production speeds.

· Maintain accurate records of customer orders, coil usage, and production details, including prime and random footage.

· Adjust pull thru drive section and all Turksheads to ensure tubing meets tolerance specifications for ovality and straightness.

· Perform routine maintenance, such as changing filters, adjusting equipment, and addressing minor repairs to keep the mill running efficiently.

· Prioritize tasks effectively when covering multiple roles or addressing equipment malfunctions to ensure continuous mill operation.

· Monitor and maintain the cooling pit to ensure optimal performance and safety.

· Stage equipment efficiently to support upcoming setups and changeovers.

· Train and mentor newer employees while performing operational duties, often managing multiple responsibilities simultaneously.

· Interact with other departments including engineering, maintenance, sales, shipping, and quality assurance, to coordinate production needs, address equipment issues, and resolve quality concerns.

· Follow all safety protocols while operating hazardous equipment, including torches, plasma cutters, and heavy machinery.

Required Qualifications

· 5 to 7 years of relevant work experience in a manufacturing or production environment.

· Ability to read and write legibly, with basic math skills, including whole numbers, fractions, and metric conversions.

· Strong capability to read and accurately interpret simple blueprints.

· Effective communication skills to train team members and coordinate activities for efficient operations.

· Foundational understanding of welding techniques to analyze tubing crush tests, flare tests, and reverse bend tests for quality control.

· Strong troubleshooting skills with the ability to address production issues and identify opportunities for improvement.

· Attention to detail to ensure products meet quality and safety standards.

· A passion for excellence, integrity, and delivering exceptional results in all aspects of the role.

Highly Qualified

· Previous experience in roles such as Mill Operator, Cutoff Operator, Looper Operator and Inspector.

· Strong foundation in high-frequency welding theory and tube mill roll design.

· Proficiency in understanding and controlling OD and ID scarfing processes to ensure quality and precision.

· Advanced understanding of tube mill processes and equipment, including overhead crane, 20,000 lb. CY forklift, uncoiler, coil car, looper, tube mills , welders, cutting torches, plasma cutter, grinders, tape measures, micrometers, OD and PI tape, Metco zinc spraying guns (including gas/oxygen), dial indicators, dial calipers and radius gauges, seam annealer unit and non-destructive test equipment

· Proficiency in operating hydraulic systems and setting up driving systems on tube mills.

Benefits

Valmont offers employees and their families a comprehensive Total Wellbeing benefit package to ensure their individual and family’s overall wellness needs are met. Some offerings are dependent upon the role, work schedule, or location and can include the following:

• Healthcare (medical, prescription drugs, dental and vision)

• 401k retirement plan with company match

• Paid time off

• Employer paid life insurance

• Employer paid short-term and long-term disability including maternity leave

• Work Life Support

• Tuition Reimbursement up to $5,250 per year

• Voluntary programs like tobacco cessation, Type 2 diabetes reversal, one-on-one health coaching, mortgage services and more

Valmont does not discriminate against any employee or applicant in employment opportunities or practices on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, age, genetic information, veteran status, disability or any other characteristic protected by law.  Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.

If you have a disability and require any assistance in filling out the application for employment email [email protected].

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, gender identity, sexual orientation, national origin, disability or protected veteran status. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.