Mechanical Engineer, PCB (Starlink)

MECHANICAL ENGINEER, PCB (STARLINK)

Starlink believes in providing fast, reliable internet to those who need it most. We design, build, and launch the world's largest and most advanced satellite constellation that is capable of delivering high-speed internet to even the most remote locations. While our hardware and network is incredibly advanced, we keep the end-user experience impressively simple - our customers have internet within 10 minutes of unboxing.

As a Mechanical Engineer on Starlink, you will spearhead state-of-the-art production processes for our printed circuit boards (PCBs). This position is responsible for the development and implementation of all equipment, facilities, tooling, and manufacturing process technologies necessary to scale production to high volumes. You will design and implement advanced manufacturing processes and automation, owning your projects from conception and factory design through machine installation, commissioning, factory ramp, and process optimization. You will design and run large, hands-on process DOEs, optimize complex mechanical and chemical process equipment, and interact regularly with senior leadership during critical design phases. By the end of this year, the Starlink factory in Bastrop will be the largest PCB manufacturing facility, by volume, in North America.

Your work will form the backbone for millions of next generation consumer-facing devices that we ship directly to customers and businesses all over the world. From private homes, RVs, planes, or boats, this team plays an instrumental role in leveling the playing field for high-speed connectivity.

RESPONSIBILITIES:

• Develop, implement, and maintain new and/or improved manufacturing processes, equipment, technologies, and facilities; Examples could include laser and mechanical CNC drilling machines, advanced inductive lamination machines, plasma etching chambers, screen printing and inkjet printing adhesives, automation cells, copper etching and plating lines, etc.
• Analyze production processes and machinery from a first principles, physics-based approach
• Lead Design of Experiments (DOE) to establish a stable and robust process that can be handed off to production personnel; perform defect characterization and analysis to determine root cause and develop action plans to improve yields
• Develop project plans, budgets, and cost/benefit analysis for implementation of new processes or machines
• Own and perform machine activation and testing with a small team of engineers and technicians
• Solve technical and emergent issues from manufacturing (part quality, machine reliability, process instability, etc.)

BASIC QUALIFICATIONS:

• Bachelor's degree in an engineering discipline
• 1+ years of experience with fluids, mechanical, electromechanical design, and/or analysis (internship or project team experience is applicable)

PREFERRED SKILLS AND EXPERIENCE:

• Master’s degree in engineering or a related technical discipline
• 2+ years hands-on project experience with complex fluid or mechanical based production systems in a professional setting, preferably as a lead
• 3+ years of professional experience in design and analysis
• Experience with taking products from research and development into production.
• Experience with PCB manufacturing processes like metal plating, chemical etching, CNC drill equipment, lamination presses, cleanroom equipment, etc.

ADDITIONAL REQUIREMENTS:

• Willingness to travel to other SpaceX sites and/or vendors for potentially extended periods of time including international.
• Ability to lift 25 lbs. unassisted
• Lifting, standing, climbing, bending, grasping, sitting, pulling, pushing, stooping, stretching, and carrying are generally required to perform the functions of this position